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ABI Mobilram – system RE 12/14300

ABI piling rig with 2 vibrodrivers ABR VRZ700 on ZEPPELIN ZR28T

Equipment :

  • 1 Excavator ZEPPELIN ZR28T
  • 1 ABI TELESCOPIC LEADER RIG
  • 2 VIBRODRIVER ABI VRZ700 kN

Year of manufacture :1992

Counter hours :16180

 

Technical details :

  • Lutz instrumentation
  • Engine: CAT 3306 DITA (Standard exchange by CATERPILLAR in 2011 at 12550 Hours)
  • Hydro pump BOSCH REXROTH : A8VO107SR3/60R1–PZG05K30 + A7VO55LRD H5/60R-PZB01 replace in 2014 at 14950 HOURS
  • Replaced Barbotins + new chain trains in 2016
  • 1 188 kW / 255 HP Speed 3,5 km/h Undercarriage Width over crawlers 3000 mm Length of crawlers 5880 mm Width of track pads 500 mm Mast Inclination During operation without work equipment Forward 3,8° Backward 14° To left 7° To right 7° turning left and right up to 90° both sites
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ABI Mobilram RE12/14300 Piling Rig

ON CARRIER / RH 9

WITH / MIT VIBRATOR ZR  400 GL

DRILLING EQUIPMENT / 3100

ENGINE / MOTOR BF6L 913

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ABI MOBILRAM TM 14/17 V RIG

YEAR  04/2008
OPERATING HOURS ABOUT:  5296
CARRIER SR 35  T
ENGINE  CAT C18 (470 kW.)
TELEUNDERCARRIAGE  800 mm CHAIN
Vibrator MRZV 24 VV
YEAR 04/2013 (JUST USED FOR 2 MONTHS)

AUXILIARY WINCH/  5 to.

CONNECTION SET HYDROPRESS
CONNECTION SET VDW
DATA RECORDING
AND MUCH MORE

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ABI TM 12/15 RIG WITH SEVERAL ACCESSORIES

Year of Manufacture             1994

 

Current Hours                        19.507

 

Base Machine

Manufacturer                        Zeppelin

Model                                    ZP 28T R35

Engine

Manufacturer                        Caterpiller

Model                                     3406

 

Attachments

Leader

Manufacturer                        ABI

Model                                    TM 12/15

The rig has been upgraded by ABI to accept

MRZV 12V Vibratory Hammer (not supplied)

 

The rig is currently used as a pre-augering rig with attached auger motor & flights.

INCLUDING:

 

DCP-ADU 1-2 Auger Motor

 

Year of Manufacture             1994  

 

Manufacturer                        DCP

Model                                    ADU

Auger Touque                        2.25Te

 

 

Auger Strings

 

250mm Diameter

2 x 5mtr

1 x 3mtr

1 x 400mm Clay Head

300mm Diameter

2 x 5mtr

1 x 4mtr

1 x 1mtr Rock Head

350mm Diameter

1 x 6mtr c/w Integral Clay Head

 

THE  UNIT IS IN GOOD WORKING CONDITION

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ABI TM 18/22 PILING RIG – YEAR 2013 – COMPLETELY UNUSED BY THE FIRST OWNER!

 MOBILRAM TM 18/22 B                     

            The unit includes:

            parallelogram kinematics  in B-version to adapt the unit onto a carrier

            incl. main boom with pins and other connecting components

            pair of main boom hydraulic cylinders, incl. safety valves and hydraulic hoses

            folding down, slewing and adjusting device

            including transport supports on the substructure of the carrier

            mast slew ratio +/- 90°

            hydraulically actuated box shaped telescopic leader mast

            -version TM 18- in torsional and flectional strength design, stroke 18,00 m (59,04`)

            max. torque absorption 12.000 daNm (88.500 lb-ft)

            telescopic leader mast hoist cylinder

            to increase the stroke to 22,00 m (72,16`)

            completely installed with 2 speed circuitry

            hydraulic-rapid changing device with docking-system/D4  

            (registration no. EP 1193349 A2)

            mounted into the guide sledge

            with vibration resistant hydraulic and electrical connectors in unique ABI design

            -instead of standard version-

Quantity                                                 CONTROL-SYSTEM                                                                 

                Control system for all functions of the MOBILRAM.

All relevant information are displayed on an easy to read Touch-Screen

(menu language: English, German and Russian).

For the various working applications and operating modes (rigging and de-rigging,

maintenance, fault finding / diagnostic tool) individual menus are available.

A self-check on the complete control system is continuously in action and a possible malfunction will be immediately displayed.

Control system consisting of:

electrical and / or hydraulic joy sticks as well as foot pedals for proportional and sensitive

   control of movements including all selector switches

screen in colour LCD display

SPS decentral control system with CAN-BUS communication

distributor box with circuit breaker for the electronics

external emergency control set 

                                     Accessories and added features for control system

1     tachometer for vibrator                                                                                                          standard

 

1     leader alignment automatic                                                                                                 standard

 

1     pre-selection of down crowd / extraction force                                                                    standard

1     joy stick engagement for function vibrator                                                                           standard

1     depth reader (magnetic stripe / contact free)

1     pressure reader for crowd / extraction force

1     recording system

       The unit has to be equipped with depth reader and pressure reader.

       Consisting of:

       * additional display

       * drive for memory USB-Stick

         (evaluation program via spread sheet analysis)

       * USB-Stick -min. 256 MB – for data securing

       recording of the following parameters are possible

       * date and time                                                               * pile number

       * depth                                                                            * pressure on tool

       * frequency and revolutions                                           * crowd pressure

       * static moment of vibrator eccentrics                           * VDW mode, concrete flow and pressure

       including thermo printer

Quantity                                                 CONTROL-SYSTEM                                                                 

                                     Accessory and added feature for control system

1      data representation tool (graphical)

 

                Including:

  • Selection between graphical and tabular display. The data interpretation can be altered between depth or time.
  • The site data for various work procedure are filed in a “directory tree”.
  • Paper print out or PDF files are possible.
  • Individual points in graphic can be edited with comments.
  • The length of the time axis can be adjusted.
  • A zoom and ruler function are available for better analysing the data curves.
  • Menu languages: English, German and Russian

Quantity                                            Accessories for TM 18/22 B

                                    INSTALLATION KIT for working with additional attachments

1     installation kit for an oil flow adjusting device                                                                     standard

1     installation kit for diesel pile hammer                                                                                   standard

 

1     installation kit for vibrator gear oil cooling circuitry                                                           standard

       cooling capacity 20 kW

       to increase gear oil change intervals

       (essential for driving operation with high duty cycles

       like soil compaction or cut-off wall installation)

 

1     installation kit for resonance free vibrator type MRZV – V and MRZV – VV

       to adjust the static moment, frequency and variable displacement as required

1     installation kit for HYDRO-PRESS-SYSTEM

       in version cable remote and radio remote control

1     installation kit for double auger head system VDW (for VDW 6240 and VDW 8360) /

       TWIN MIX (for TMBA 2-….) / SINGLE MIX (for MDBA ….-2)

                                                                     WINCH 50 kN

                             complete with controls, incl. winch rope, swivel and safety hook

1     hydraulic winch assembly –50 kN (5 metric ton) lifting force- 1. layer

       hydraulically slewable, ball bearing mounted, rope speed 35 m/min

       In order to stay within the standard transport width and to shorten the set-up

       time on site, the pulley frame can be folded back hydraulically.

       Painting: RAL 7012 (grey)

Quantity                                            Accessories for TM 18/22 B

                                                                      ADDITIONAL

1     Painting:

       MOBILRAM, MRZV and VDW  –uni colour- ABI green                                                     standard

 

 

1       central lubrication

        with level indicator, control and fault indication in driver’s cabin

        inclusive charging cylinder and standard gear cartridge

Quantity                                           ATTACHMENT for TM 18/22 B

PILE DRIVING AND EXTRACTION VIBRATOR

with variable static moment, variable displacement and integrated gear oil filtration

(only in conjunction with installation kit for resonance free vibrator MRZV–VV and cooling circuitry)

incl. adjustable back plate, jaw assembly K 34 and storage frame

1     MRZV 30 VV (centrifugal force 1500 kN / 150 metric ton)                                                                

       in DOCKING version D4

       static moment 0 – 30 kgm / max. revolution 2600 rpm

 

Mounted onto:

BASE CARRIER SR 35 T (C-series)

       in Mobilram-Modification

 

Quantity                                                           Basic Model

1     BASE CARRIER SR 35 T (series C) 0         

       with standard connection

       Diesel engine

       Power package with CATERPILLAR diesel engine C18 ACERT

       470 kW (630 HP) / 1800 min-1

       (EU Stage IIIA / US EPA Tier 3)

       Water-cooled, dry air filter, dirt indicator, diesel tank capacity approx. 800 l

       Electric system 24 V DC, 2 highly efficient cold starting accumulators 12V DC 150 Ah

       Hydraulic system up to 2 x 370 l/min, 1 x 200 l/min und 1 x 125 l/min

       Fuel and lubricant specifications:

  • Diesel fuel according to EN 590 or ASTM D975 1-D or 2-D
  • FAME Biofuel up to B20 (20 percent)
  • Engine oil according to API CJ-4

 

       Due to legislation placing on the market and putting into service of EU Stage IIIA / US EPA Tier 3 certified engines is only possible in less regulated countries outside of EU / USA, see also respective requirements of country of destination.

       Hydraulic system

       Hydraulic tank capacity approx. 700 l / contents approx. 570 l

       Healthy oil temperature through large dimensioned hydraulic cooling system.

       Central service tableau for easy and quick control of the complete hydraulic system,

       servo-assisted joy-stick control according to ISO-system

       Swing system

       The swing function is operated through a separate hydraulic circuit via axial-piston motor,

       spring-loaded hydraulically releasable multiple-disk brake, planetary gear and pinion shaft.

       Large dimensioned external geared slewing ring, swing speed 0 – 2,0 rpm, hydraulic motor

       with integrated brake valves for wear-resistant braking

       Upper structure

       Counter weight approx. 6,0 t. –Additional counter weight according to demand-

       Torsion-free upper frame with continuous bearing-plates from boom hinge

       back to counter weight for optimal force introduction. Higher boom hinges,

       steel bushes for the boom hinge, special sound insulation for the engine

       Hydraulically extendable under carriage type T 41/380

       with crawler B6 (55 track shoes), track gauge 2,3 – 3,8 m,

       drawbar pull approx. 560 kN,

       incl. Maintenance-free B6 track (55 track shoes) with 900 mm

       triple bar track shoes “canted” (transport width 3,40 m)

       including 2 pcs. two-stage track motors for higher travel speed (0 – 2,0 km/h)

       and standard swivel joint 12-fold (NW 25) hydraulically

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Quantity                                          Basic Model SR 35 T “series C”

       Standard equipment

       Four-way steering lever / foot pedal steering, tools and accessories,

       central connection for support cylinder, electric refueling pump,

       2 pieces hand fire extinguisher PD 6, first aid box

       Paintwork

       upper carriage RAL 9018 (papyruswhite)

       undercarriage, air scoops and cabin RAL 7022 (umbragrey)

Quantity                                     Accessories for SR 35 T “series C”                                                    

                                                    EFFICIENCY DRIVE SYSTEM

1     installation kit for EFFICIENCY DRIVE (type I)

       Typically, the vibrator does not utilize the maximum available working pressure at all

       times. Short periods of reduced activity combined with easier driving conditions cause

       the vibrator to operate in the partial load range for much of the working day. Despite

       this, the unrestricted oil flow causes just the same hydraulic and mechanical losses

       to occur as under the full load condition. The Efficiency Drive System reduces the

       hydraulic oil flow generated at the pumps whilst also regulating the displacement

       of the hydraulic motor at the MRZV – VV to maintain optimum vibrator performance.

       This results in significant reductions in fuel consumption, noise emissions and machine

       wear. The resultant percentage fuel saving is generally in the double digits, but piling

       performance remains totally unaffected!

                                                         OPERATORS´S CAB F 2000

1     FOPS guard for roof (tier 2) painted in RAL 7022 (grey)                                                      standard

 

1     Extended comfortable F 2000 operator´s cab, resiliently mounted, with exceptional         standard

       sound suppression, large-capacity compartment with excellent all-round visibility,

       all-weather design with tinted safety glass, door window as sliding-window,

       front window wiper/washer system for front windscreen and skylight,

       front guard panel, large-capacity storage rack

1     Air conditioner and infinitely variable cab heating system, outside air                               standard

       and circulating air stages, with particle filter, five adjustable air vents for

       optimum work environment

1     Radio with CD-Player                                                                                                            standard

1     Lighting system consisting of:                                                                                             standard

       1 working light (24 V / 110 Watt) on the cab roof, left side and

       1 working light (24 V / 110 Watt) mounted on the right side at the bottom of the

       upper structure

1     Rotating beacon at the cab                                                                                                  standard

1     Ergonomically designed comfortable operator’s seat, resiliently mounted, adjustable in standard

       suspension and height, seat cushion adjustable in depth and angle, mechanically

       adjustable lumbar support, clearly laid out instrument panel and headrest

Quantity                                     Accessories for SR 35 T (series C)                                                     

                                                          ADDITIONAL EQUIPMENT

1     Interval horn for travel and swing

1     Camera-Monitor-System for rear and right side area

       with monitor inside of the cabin

1     Camera mounted onto the pile driving and extraction vibrator

       for a save observation of the clamping process

       (Only in conjunction with the camera-monitor-system!)

 

1     Grated step on side of cab (removable)

1     Grated step in front of cab

1     Hydro-Clean: Hydraulic micro filter system with water absorption                                      standard

       and contamination indicator (higher oil purity and extended oil service life),

1     Fuel tank monitoring                                                                                                                         

       with alarm via/by SMS notification

       An appropriate SIM card or mobile phone contract for the modem must be provided

       by the customer!

1       Winterization package (recommended for operation below – 5° C (23° F)

       consisting of:

      – additional independent diesel heating system with timer

      – preheating unit for hydraulic tank

      – preheating for cooling water

      – CAT diesel filter with electric heating system

      – electric heating plate batteries

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